Mechanical teleoperated device for remote manipulation

ABSTRACT

A mechanical teleoperated device for remote manipulation includes a slave unit having a number of slave links interconnected by a plurality of slave joints; an end-effector connected to the slave unit; a master unit having a corresponding number of master links interconnected by a plurality of master joints; and a handle connected to a distal end of the master unit. The device further includes first device arranged to kinematically connect the slave unit with the master unit, second device arranged to kinematically connect the end-effector with the handle, and a mechanical constraint device configured to ensure that one master link of the master unit is guided along its longitudinal axis so that the corresponding slave link of the slave unit always translates along a virtual axis parallel to the longitudinal axis of the guided master link in the vicinity of the remote manipulation when the mechanical teleoperated device is operated.

This application is the national phase under 35 U.S.C. §371 of PCTInternational Application No. PCT/IB2012/053786 which has anInternational filing date of Jul. 25, 2012, which designated the UnitedStates of America and which claims priority to Swiss patent applicationnumber 00702/12 filed May 18, 2012 and U.S. Application No. 61/511,994,filed Jul. 27, 2011, the entire contents of each of which are herebyincorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to the field of remotely actuatedmechanical systems and more particularly to a mechanical teleoperateddevice for remote manipulation for use primarily in minimally invasivesurgical procedures, using small size access incisions into the patientbody. This device is also adapted for any suitable remote actuatedapplication requiring a dexterous manipulation with high stiffness,precision and quality force feedback such as assembly manipulation,manipulation in narrow places, manipulation in dangerous or difficultenvironments, and manipulation in contaminated or clean environments.

BACKGROUND OF THE INVENTION

Open Surgery is still the standard technique for most surgicalprocedures. It has been used by the medical community for severaldecades and consists of performing the surgical tasks by a long incisionin the abdomen, through which traditional surgical tools are inserted.However, due to the long incision, this approach is extremely invasivefor the patients, resulting in substantial blood loss during the surgeryand long and painful recovery periods at the hospital.

In order to reduce the invasiveness of open surgery, laparoscopy, aminimally invasive technique, was developed. Instead of a single longincision, four to five small incisions are made in the patient throughwhich long and thin surgical instruments and endoscopic cameras areinserted. Because of the low invasiveness, this technique reduces bloodloss and shortens hospital stays and pain. When performed by experiencedsurgeons, this technique can attain clinical outcomes similar to OpenSurgery. However, despite the above-mentioned advantages, laparoscopyrequires extremely advanced surgeon skills to manipulate the rigid andlong instrumentation. The entry incision acts as a point of rotation,decreasing the freedom for positioning and orientating the instrumentsinside the patient. The movements of the surgeon's hand about thisincision are inverted and scaled-up relative to the instrument tip(“fulcrum effect”), which removes dexterity, sensibility and magnifiesthe tremors of the surgeon hands. In addition, these long and straightinstruments force the surgeons to work in a uncomfortable posture forhands, arms and body, which can be tremendously tiring during severalhours of operation. Therefore, due to these drawbacks of thelaparoscopic instrumentation, these minimally invasive techniques aremainly limited to use in simple surgeries, while only a small minorityof surgeons is able to use them in complex procedures.

To overcome these limitations, surgical robotic systems were developedto provide an easier-to-use approach to complex minimally invasivesurgeries. By means of a computerized robotic interface, these systemsenable the performance of a remote laparoscopy where the surgeon sits ata console manipulating two master manipulators to perform the operationthrough several small incisions. Like laparoscopy, the robotic approachis also minimally invasive, bringing several advantages over opensurgery in terms of pain, blood loss, and recovery time. In addition, italso offers better ergonomy for the surgeon compared to open andlaparoscopic techniques. However, although being technically easier,Robotic Surgery brings several negative aspects. A major disadvantage ofthese systems is related with the extremely high complexity of theexisting robotic devices, which are composed by complex mechatronicsystems, leading to huge costs of acquisition and maintenance, which arenot affordable for the majority of surgical departments worldwide.Another drawback of these systems comes from the fact that currentsurgical robots are voluminous, competing for precious space within theoperating room environment and significantly increasing preparationtime. Access to the patient is thus impaired, which, together with thelack of force-feedback, raises safety concerns.

WO9743942, WO9825666 and US2010011900 disclose a robotic tele-operatedsurgical instrument, designed to replicate surgeons' hand movementsinside the patient's body. By means of a computerized, roboticinterface, it enables the performance of a remote Laparoscopy where thesurgeon sits at a console manipulating two joysticks to perform theoperation through several small incisions. However, this system does nothave autonomy or artificial intelligence, being essentially asophisticated tool fully controlled by the surgeon. The control commandsare transmitted between the robotic master and robotic slave by acomplex computer-controlled mechatronic system, which is extremelycostly to produce and maintain and difficult to use by the hospitalstaff.

WO 2008130235 discloses a less complex mechanical manipulator for aninstrument for minimally invasive surgery, having at a proximal end ahandle for operating the instrument connected at a distal end of themanipulator. A parallelogram construction is provided between theproximal end and the distal end for guaranteeing an unambiguous positionrelationship between the handle and the instrument. This parallelogramconstruction is coupled with a system of bars for controlling theposition of the parallelogram construction. The bars of the system areconnected to the parallelogram construction as well as to each other bymeans of cardan joints.

The parallelogram constraint imposed by this mechanical manipulatorrenders difficult to obtain a scaled ratio other than 1:1 between theamplitude of the movements applied on the handle of this manipulator andthe amplitude of the movements reproduced by the instrument connected atthe distal end of the manipulator. This reduces the precision of themanipulator which is at the utmost importance for surgical intervention.

Furthermore, the handle of the manipulator of WO 2008130235 is connectedto an extended arm which is slidably mounted along a guiding element.This ensures that the extended arm always translates along itslongitudinal axis so that the instrument always translates along avirtual axis parallel to the longitudinal axis of said extended arm. Theguiding element is eccentrically mounted rotatably on a supportingstructure which causes the instrument to rotate around a stationarysingle point at a certain distance of this point which is not adequatewhen constraints are imposed by an incision realized on a patient. Inaddition, due to the high inertia of the rigid elements of theparallelogram construction, this mechanical manipulator provides poorhaptic transparency.

Several other mechanical systems have been developed for remotemanipulation in radioactive environments and are disclosed in severaldocuments, such as US2846084. However, although the system disclosed inthis document comprises a master-slave architecture, its dimensions,weight and kinematics are not suitable for minimally invasive surgicalapplications.

Accordingly, an aim of the present invention is to provide a mechanicalteleoperated device preferably for minimally invasive surgicalprocedures capable of manipulating surgical instruments with higherprecision, increased haptic transparency and which overcomes theaforementioned drawbacks of the prior art.

Another aim of the present invention is to provide a mechanicalteleoperated device which can be easily adapted to be used for otherforms of minimally invasive surgery as well as open surgery orprocedures on MRi environments.

SUMMARY OF THE INVENTION

Theses aims and other advantages are achieved by a mechanicalteleoperated device for remote manipulation, designed to naturallyreplicate the operator's hand movements in the vicinity wheremanipulations must occur. This mechanical teleoperated device comprises:i) a slave manipulator (referred hereafter as a “slave unit”) having anumber of slave links interconnected by a plurality of slave joints; ii)an end-effector (instrument/tool or a gripper/holder) connected to thedistal end of the slave unit; iii) a master maniplulator (referredhereafter as a “master unit”) having a corresponding number of masterlinks interconnected by a plurality of master joints; and iv) a handlefor operating the mechanical teleoperated device. The mechanicalteleoperated device can also be described by considering theend-effector to be part of the slave unit and the handle to be part ofthe master unit. In a broader sense, the links and joints composing theend-effector can be considered distal slave links and joints, while thelinks and joints composing the handle can be considered distal masterlinks and joints. The end-effector might be adapted to be releasablefrom the proximal part of the slave unit.

The mechanical teleoperated device further comprises first mechanicaltransmission means arranged to kinematically connect the slave unit withthe master unit such that the movement (angle of joint) applied on eachmaster joint of the master unit is reproduced by the corresponding slavejoint of the slave unit at a predetermined scale ratio, which canadvantageously by in the order of 2:1 or 3:1, if each master link isrespectively two or three times longer than the corresponding slavelink. A scaling down ration of this order of magnitude can significantlyimprove the precision of the device. In addition, second mechanicaltransmission means are arranged to kinematically connect the tool or theend-effector with the handle such that the movements applied on thehandle is reproduced by the end-effector a predetermined scaled ratioThe mechanical teleoperated device also comprises mechanical constraintmeans which are configured to ensure that one master link of said masterunit is guided or constrained to move along its longitudinal axis sothat the corresponding slave link of the slave unit always translatesalong a virtual axis parallel to the longitudinal axis of said guidedmaster link in the vicinity of the remote manipulation when themechanical teleoperated device is operated.

According to the invention, these mechanical constraint means arefurther configured to enable the guided master link of the master unitto rotate about its longitudinal axis, and about a second and a thirdaxis. The longitudinal axis of the guided master link and the second andthird axes always intersect each other at a stationary single point,independently of the orientation of said guided master link, enablingthe corresponding slave link of the slave unit to rotate about itslongitudinal axis, and about a fifth and a sixth virtual axis which areparallel respectively to the second and third axes about which theguided master link is rotatable. The longitudinal axis of thecorresponding slave link and the fifth and sixth virtual axes alwaysintersect each other at a virtual stationary single point in thevicinity of the remote manipulation (also referred as “remote center ofmotion”).

According to one aspect of the invention, the kinematic model of thechain formed by the plurality of articulated slave and correspondingslave joints of the slave unit is identical to the kinematic model ofthe chain formed by the plurality of articulated master links andcorresponding master joints of the master unit.

According to another aspect of the invention, the first mechanicaltransmission means are configured such that each slave link of the slaveunit and the corresponding master link of the master unit movesubstantially parallel to each other when the mechanical teleoperateddevice is operated.

According to another aspect of the invention, the end-effector comprisesa plurality of at least two and preferably three articulatedend-effector links interconnected by end-effector joints. The handlecomprises a corresponding plurality of at least two and preferably threecorresponding articulated handle links interconnected by handle joints.

According to another aspect of the invention, the kinematic model of thechain formed by the plurality of articulated end-effector links and thecorresponding end-effector joints of the end-effector is identical tothe kinematic model of the chain formed by the plurality of thearticulated handle links and corresponding handle joints of the handle.

According to another aspect of the invention, said second mechanicaltransmission means are configured such that each articulatedend-effector link and the corresponding articulated handle link movesubstantially parallel to each other when said mechanical teleoperateddevice is operated.

According to another aspect of the invention, the amplitude of themovement applied on each handle link of the handle is reproduced by thecorresponding end-effector link of the end-effector at a firstpredetermined scale ratio which corresponds to the ratio between thelength of each end-effector link and the length of the correspondinghandle link.

According to another aspect of the invention, the amplitude of themovement of each master link of the master unit, when the mechanicalteleoperated device is operated, is reproduced by the correspondingslave link of the slave unit at a second predetermined scale ratio whichcorresponds to the ratio between the length of each slave link and thelength of the corresponding master link.

According to another aspect of the invention, the second and third axes,about which the guided master link is rotatable, are substantiallyperpendicular to each other so that the fifth and sixth virtual axes,about which the corresponding slave link is rotatable, are substantiallyperpendicular to each other.

According to another aspect of the invention, the slave and master unitsare connected together by a connecting link adapted to pivot about itslongitudinal axis which is aligned with said stationary point and saidcorresponding virtual stationary point.

According to another aspect of the invention, the master unit comprisesat least three links arranged to form substantially a polygonconstruction of at least four sides with the connecting link, whereinone of said second and third axes is perpendicular to a plane defined bythe polygon construction.

According to another aspect of the invention, the guided master link ofthe master unit is oriented to extend through an aperture of theconnecting link of the master unit in a direction to a reference groundplane on which said mechanical teleoperated device rests when inoperation. The handle of the mechanical teleoperated device is connectedto one extremity of said guided master link of the master unit to beactuated below said connecting link.

According to another aspect of the invention, the slave and master unitsare separated apart from each other by a predetermined distance. A partof the first mechanical transmission means is arranged along thepredetermined distance in order to kinematically connect each slavejoint of the slave unit with the corresponding master joint of themaster unit. A part of the second mechanical transmission means isarranged along said predetermined distance in order to kinematicallyconnect each joint of the end-effector with the corresponding joint ofthe handle.

According to another aspect of the invention, the master unit comprisesa first master link connected to a first master joint at one extremityand extending upwardly and substantially perpendicularly with referenceto the connecting link, when the mechanical teleoperated device is in aneutral position, to be connected to a second master joint at its otherextremity; a second master link connected to the second master joint atone extremity and extending to be connected to a third master joint atits other extremity; a third master link connected to the third masterjoint at one extremity and to a fourth master joint at its otherextremity. One extremity of the guided master link is connected to thefourth master joint such that the guided master link is axiallyrotatable about its longitudinal axis and extends downwardly across theconnecting link through the mechanical constraint means.

According to another aspect of the invention, the handle of theteleoperated device comprises a first handle link which is connected toone extremity of said guided master link through a first handle joint.The axis of rotation of the first handle link is substantiallyperpendicular and intersecting to the longitudinal axis of the guidedmaster link. The handle further comprises a second and a third handlelink connected to the first handle link trough respectively a second anda third handle joint coaxially mounted to each other.

According to another aspect of the invention, the slave unit comprises afirst slave joint connected to one extremity of the connecting link; afirst slave link connected to the first slave joint at one extremity andextending upwardly and substantially perpendicularly with reference tothe connecting link, when the teleoperated device is in a neutralposition, to be connected to a second slave joint at its otherextremity; a second slave link connected to the second slave joint atone extremity and extending to be connected to a third slave joint atits other extremity; a third slave link connected to the third slavejoint at one extremity and to a fourth slave joint at its otherextremity. The fourth slave joint is coupled with a fourth slave link sothat said fourth slave link is axially rotatable about its longitudinalaxis and extends substantially downwardly.

According to another aspect of the invention, the end-effector comprisesa first end-effector link which is connected at one extremity of saidfourth slave link through a first end-effector joint. The axis ofrotation of the first end-effector link is substantially perpendicularto and intersecting the longitudinal axis of the fourth slave link. Theend-effector further comprises a second and a third end-effector linkconnected to the first end-effector link trough respectively a secondand a third end-effector joint coaxially mounted to each other.

According to another aspect of the invention, the first mechanicaltransmission means comprise: (i) a first mechanical transmissionarranged to kinematically connect the a proximal master joint of themaster unit to a proximal slave joint of the slave unit so that saidmaster and slave units are rotatable together along the longitudinalaxis of the connecting link; (ii) a second mechanical transmissionarranged to kinematically connect the first master joint of the masterunit to the first slave joint of the slave unit so that the movementapplied on the first master joint of the master unit is reproduced bythe first slave joint of the slave unit; (iii) a third mechanicaltransmission arranged to kinematically connect the second master jointof the master unit to the second slave joint of the slave unit so thatthe movement applied on the second master joint of the master unit isreproduced by the second slave joint of the slave unit; (iv) a fourthmechanical transmission arranged to kinematically connect the thirdmaster joint of the master unit to the third master joint of the slaveunit so that the movement applied on the third master joint of themaster unit is reproduced by the third slave joint of the slave unit;and (v) a fifth mechanical transmission arranged to kinematicallyconnect the fourth master joint of the master unit to the fourth masterjoint of the slave unit so that the movement applied on the fourthmaster joint of the master unit is reproduced by the fourth slave jointof the slave unit.

According to another aspect of the invention, the second mechanicaltransmission means comprise: (vi) a sixth mechanical transmissionarranged to kinematically connect the first handle joint of the handleto the first end-effector joint of the end-effector; (vii) a seventhmechanical transmission arranged to kinematically connect the secondhandle joint of the handle to the second end-effector joint of theend-effector; and (viii) a eight mechanical transmission arranged tokinematically connect the third handle joint of the handle to the thirdend-effector joint of the end-effector.

According to another aspect of the invention, a plurality of slave andmaster joints of respective slave and master units are actuated bypulleys and/or pinions which are fixed to different slave and masterlinks of the teleoperated device. Mechanical transmission means compriseone transmission loop or a plurality of transmission loops of flexibleand/or rigid elements mounted to transmit the motion from each of theplurality of master pulleys and/or pinions of the master unit to thecorresponding slave pulleys or pinions of the slave unit.

According to an optional aspect of the invention, the teleoperateddevice comprises gravity-compensating means in the form of springs thatare mounted on a plurality of master and slave joints or in the form ofcounterweights connected to a plurality of master and slave links.

According to another optional aspect of the invention, the teleoperateddevice comprises locking means to lock said device in a stationaryconfiguration when the surgeon is not holding the handle and when thedevice is in an active position.

Another aspect of the invention is to provide a mechanical manipulatorcomprising at least two mechanical teleoperated devices as defined aboveand mounted preferably parallel to each other on a station. Eachmechanical teleoperated device is configured to be operatedindependently from the other.

According to another aspect of the invention, a third mechanicalteleoperated device, as defined above is mounted on the station and isconfigured to be operated independently from the two other mechanicalteleoperated device. The distal end of the third mechanical teleoperateddevice is adapted to receive a camera or an assisting tool.

According to another aspect of the invention, each mechanicalteleoperated device is mounted on an articulated supporting structure.Each supporting structure is connected to the station in a manner to beinclinable in the direction of said virtual stationary single point inthe vicinity of the remote manipulation.

According to another aspect of the invention, each of the two or thethree mechanical teleoperated devices is rotatably mounted on saidstation to be inclined along a side thereof to form preferably an anglebetween 60° and 90° with reference to a ground surface to enable saidmechanical manipulator to be transported and compactly stored.

According to another aspect of the invention, the station is providedwith a screen or with any other visual display configured to monitor thevicinity of the remote manipulation.

Finally, a last aspect of the invention is to provide a mechanicalteleoperated surgical device, for minimally invasive surgicalprocedures, comprising the mechanical teleoperated device or themechanical manipulator as defined above, wherein said surgical devicecomprises adjustment means to position said corresponding virtualstationary point, along and about which the corresponding link of theslave unit translates and rotates, in correspondence with a surgicalincision realized on a patient.

This device is particularly well adapted for minimally invasive surgery.Like a robotic telemanipulator for surgery, this system does not haveautonomy or artificial intelligence, being essentially a sophisticatedtool completely controlled by the surgeon. However, this device uses afully mechanical technology for the motion transmission as opposed torobotic systems which commands are transmitted between the master andslave by a computer-controlled mechatronic system. Without electronics,actuators and software, this device has also the potential to be morereliable, affordable to produce and easier to use, benefiting also froma more stable force-feedback to the surgeon.

The device uses a technology able to actuate systems with complexkinematics while being able to provide precision and high forces at verysmall scales. Mechanical transmission means as developed allow perfectkinematic matching between the corresponding joints of the slave andmaster units. This master-slave relationship allows the movement of anyof the joints of master unit to be transmitted to the analogous joint ofa slave unit. The low inertia of the links of the master and slave unitsand the low-friction of the mechanical transmission means providebacklash and ripple-free movements, which gives to the surgeon arealistic rendering of the forces at the distal instruments.

Due to its kinematic model, the system allows seven degrees of freedomto the surgical instruments, a range of motion even greater than thehuman wrist and fingers, providing great dexterity to the surgeon.Thanks to a remote-center-of-motion, the slave unit can be controlled bythe master unit, while respecting the constraints imposed by theincision point realized on a patient, reducing trauma to the patient andimproving cosmetic outcomes.

The design and performance specifications of this system were driven bysurgical tasks requirements and its use can contribute to increase theperformance of surgical procedures, increasing their reliability.

BRIEF DESCRIPTION OF FIGURES

The invention will be better understood thanks to the following detaileddescription of several embodiments of the invention with reference tothe attached drawings, in which:

FIG. 1 shows a perspective view of a mechanical teleoperated surgicaldevice according to a preferred embodiment of the invention;

FIG. 2 shows a perspective view of the mechanical teleoperated surgicaldevice of FIG. 1 operated by a surgeon during minimally invasivesurgery;

FIG. 3 shows the surgeon perspective when manipulating the mechanicalteleoperated surgical device of FIG. 2;

FIG. 4 shows adjustment means of the mechanical teleoperated surgicaldevice for accurately positioning two distal tools in relation to thelocation of incision points realized on a patient;

FIGS. 5a and 5b show respectively perspective front and back views ofthe mechanical teleoperated surgical device of FIG. 1 in a configurationto be easily transported and compactly stored;

FIG. 6 shows a perspective view of the handle connected to the distalend of the master unit of the mechanical teleoperated surgical device;

FIG. 7 shows a perspective view of the end-effector connected to thedistal end of the slave unit of the mechanical teleoperated surgicaldevice;

FIG. 8 shows a schematic view of the structural parts of the mechanicalteleoperated surgical device of FIG. 1 in a Master-Slave relationshipconfiguration.

FIG. 9 shows a similar view of FIG. 8 with kinematical connectionsbetween the corresponding joints of the master and slave units;

FIG. 10 shows a perspective view of the mechanical teleoperated surgicaldevice of FIG. 1 in a neutral position;

FIG. 11 shows a perspective view of the mechanical teleoperated surgicaldevice of FIG. 1 in a first active position;

FIG. 12 shows a perspective view of the mechanical teleoperated surgicaldevice of FIG. 1 in a second active position;

FIG. 13 shows a perspective view of the mechanical teleoperated surgicaldevice of FIG. 1 in a third active position;

FIG. 14 shows a perspective view of the mechanical teleoperated surgicaldevice of FIG. 1 in a fourth active position;

FIG. 15 shows a perspective view of the mechanical teleoperated surgicaldevice of FIG. 1 in a fifth active position;

FIG. 16a shows a cross-sectional view of the mechanical constraint meansof the mechanical teleoperated surgical device of FIG. 1;

FIG. 16b shows a schematic view of an alternative of mechanicalconstrain means;

FIG. 17 shows a schematic view of a single closed loop (cable)transmission between a general driven pulley of the slave unit and thecorresponding driving pulley of the master unit of the mechanicalteleoperated device;

FIG. 18 shows a schematic view of a cable rooting method to keep theclosed loop with a constant length, at the joint level;

FIG. 19 shows a schematic view of another cable rooting method to keepthe closed loop with a constant length, at equivalent master-slavejoints level;

FIG. 20 shows a schematic view of multiple closed cable loopstransmission between a general driven pulley of the slave unit and thecorresponding driving pulley of the master unit according to anotherembodiment of the invention;

FIG. 21 shows a schematic view of a double-four-bar system transmissionbetween two general joints (with two Push-Pull Rods) according toanother embodiment of the invention;

FIG. 22 shows a schematic view of a single four-bar system transmissionbetween two joints (with only one Push-Pull Rod) according to a furtherembodiment of the invention;

FIG. 23 shows a schematic view of a transmission using racks and pinionsbetween two general joints according to a yet further embodiment of theinvention;

FIG. 24 shows a schematic view of a transmission using connecting rodsbetween two general joints according to an even further embodiment ofthe invention;

FIGS. 25 to 32 show schematic views of the cabling topology for each ofthe eight degrees of freedom of the mechanical teleoperated device;

FIG. 33 shows a schematic view of the mechanical teleoperated devicewith a detachable tool;

FIG. 33a shows a schematic view of single cable loop transmission;

FIG. 33b shows a schematic view of double cable loops transmission;

FIGS. 34 and 35 show different possible kinematic configurations of themechanical teleoperated device according to different embodiments of theinvention;

FIG. 36 shows a schematic view of the mechanical teleoperated devicecomprising torsion springs to reduce the effect of the gravity felt bythe user on the handler, according to some embodiments of the invention,and

FIG. 37 shows a variant of FIG. 36 where torsion springs are replaced bycounterweights.

DETAILED DESCRIPTION OF THE INVENTION

A teleoperated surgical device for minimally invasive surgicalprocedures, constructed in accordance with a preferred embodiment of thepresent invention, is described herein, and is seen generally in FIGS. 1and 2. This device includes preferably two identical mechanicalteleoperated devices 5 a, 5 b configured to be operated independentlyfrom the other, and comprising each seven independent degrees offreedom. (in total, the system has eight degrees of freedom, but one ofthem is redundant). These two mechanical teleoperated devices 5 a, 5 bare respectively mounted partly inside a first and a second housing 6 a,6 b which are substantially parallel to each other although the anglebetween them can be tuned.

With reference to FIGS. 2 and 3, the surgeon will perform the proceduredirectly manipulating two intuitive handles 30 in the proximal part ofthe teleoperated surgical device viewing the operation through anendoscopic vision system. The movements applied by the surgeon on thetwo handles 30 are replicated (scaled down or not) by twomulti-articulated surgical tools 40 (FIG. 7) that reach the abdominalcavity of the patient through small incisions. Their movements can beseen through an external screen 81 as shown in FIG. 3. This teleoperatedsurgical device improves the ergonomic for surgeons, enabling them toposition their hands in a natural orientation to each other, providingimproved eye-hand coordination and intuitive manipulation withnon-inversed movements. The comfort of the surgeons is also improved byan elbows support 83 as shown for example in FIG. 2.

Referring to FIG. 4, the first and second housing 6 a, 6 b of the twomechanical teleoperated devices 5 a, 5 b are slidably mounted insiderespectively a first and a second tubular structure 7 a, 7 b to belinearly actuated along their respective structures. Each tubularstructure 7 a, 7 b is articulated on a station 80 to rotate about afirst axis θ_(i) and to tilt about a second axis θ_(ii). This station 80is mounted inside a wheeled hollow base 82 and is adapted to rise inrelation to this base 82. The combination of these movements allows toaccurately position the incision points (the remote center of motion)and the two multi-articulated surgical tools 40 in the vicinity of theabdominal cavity of the patient.

The two tubular structures 7 a, 7 b are further rotatably mounted on thestation 80 such that the two mechanical teleoperated devices 5 a, 5 bcan be advantageously inclined along a side of this station 80 to formpreferably an angle between 60° and 90° and even more preferably between70° and 80° with reference to a ground surface as shown in FIGS. 5a and5b to enable the teleoperated surgical device to be easily transportedand compactly stored.

One of the key features of the invention lies on the Master-Slaverelationships configuration of each mechanical teleoperated devices 5 a,5 b. A slave unit and a master unit are configured to work together,achieving a force reflecting teleoperation. Given that the twoteleoperated devices 5 a, 5 b are structurally and functionallyidentical, the description hereafter will refer to one mechanicalteleoperated device only.

FIG. 8 schematically illustrates the structural configuration of theteleoperated device according to the preferred embodiment of theinvention. This device comprises a slave unit 10 and a master unit 20connected to each other by a connecting link 60. This connecting link 60comprises a joint 70 which connects the teleoperated device to a ground100. This joint 70 can be decomposed in two master and slave joints 25,15 which can respectively be considered as the first proximal joints ofthe master unit 20 and the slave unit 10. Referring to FIG. 10, themaster and slave joints are materialized by two radial bearing 25 a, 15a mounted on the connecting link 60 and adapted to receive alongitudinal shaft (not shown) such that the teleoperated device isrotatable about this shaft. In the case of decomposing joint 70 injoints 25 and 15, the segment of the of the connecting link 60 that goesfrom the slave joint 15 to the slave joint 16 is considered to be theproximal slave link and the segment of the of the connecting link 60that goes from the master joint 25 to the master joint 26 is consideredto be the proximal master link.

The slave unit comprises a number of slave links 11, 12, 13, 14interconnected by a plurality of slave joints 16, 17, 18, 19 whereas themaster unit 20 comprises a corresponding number of master links 21, 22,23, 24 interconnected by a plurality of master joints 26, 27, 28, 29.First mechanical transmission means 61, 62, 63, 64, as schematicallyshown in FIG. 9, comprise partly pulley-routed cables that are arrangedto kinematically connect the slave unit 10 with the master unit 20 suchthat the movement (angle of the joint) applied on each master joint 26,27, 28, 29 of the master unit 20 is reproduced by the correspondingslave joint 16, 17, 18, 19 of the slave unit 10. More particularly, thekinematic chain formed by the plurality of articulated slave links 11,12, 13, 14 and corresponding slave joints 16, 17, 18, 19 of the slaveunit 10, is identical to the kinematic chain formed by the plurality ofarticulated master links 21, 22, 23, 24 and corresponding master joints26, 27, 28, 29 of the master unit 20.

Referring now more particularly to the structural parts of themaster-slave units 10, 20 of FIG. 10, the master unit 20 comprises morespecifically four master links 21, 22, 23, 24, that are interconnectedto each other in a manner to form substantially a square constructionwith the connecting link 60 when the mechanical teleoperated device isin a neutral position. In this neutral position, the first master link21 is pivotally connected at one extremity about a first shaft 26 andextends upwardly and substantially perpendicularly with reference to theconnecting link 60 to be pivotally connected at the other extremityabout a second shaft 27. The second master link 22 is pivotallyconnected at one extremity about this second shaft 27 and extendsparallely to the first master link 21 to be pivotally connected at theother extremity about a third shaft 28. The third master link 23 asschematically shown in FIG. 8 is pivotally connected at one extremityabout this third shaft 28 while one extremity of the fourth master link24 is connected to the other extremity of the third master link 23through an axial joint 29 such that this fourth master link 24 isaxially rotatable about its longitudinal axis θ₁ (FIG. 10) and extendsdownwardly through an aperture located on the connecting link 60. Thehandle 30 of the mechanical teleoperated device is connected to theother extremity of the fourth master link 24.

Still Referring to FIG. 10, the slave unit 10 comprises morespecifically four slave links 11, 12, 13, 14 that are interconnected toeach other in a manner to form, with the extension of the longitudinalaxis θ₆ of the connecting link 60, a substantially square constructionwhen the teleoperated device is in a neutral position. The first slavelink 11 is pivotally connected at one extremity about a fourth shaft 16and extends upwardly and substantially perpendicularly with reference tothe connecting link 60 to be pivotally connected at the other extremityabout a fifth shaft 17. The second slave link 22 is pivotally connectedat one extremity about the fifth shaft 17 and extends forwardly andparallely to the extension of the longitudinal axis θ₆ of the connectinglink 60 to be pivotally connected at the other extremity about a fifthshaft 18. The third slave link 13 as shown in FIG. 8 is pivotallyconnected at one extremity about the fifth shaft 18 while one extremityof the fourth slave link 14 is connected to the other extremity of thefourth slave link 14 through an axial joint 19 such that this fourthslave link 14 is axially rotatable about its longitudinal axis θ₄ andextends downwardly.

Transmission 61 of the first mechanical transmission means 61, 62, 63,64 is a rigid element (FIG. 10) to transmit the motion from the masterjoint 26 to the slave joint 16. Mechanical transmissions 62, 63, 64 ofthe first mechanical transmission means comprise several pulleys thatare mounted to rotate about each of the first, second, third, fourth andfifth shafts 26, 27, 28, 16, 17, 18 of the master and slave units 10, 20to partly kinematically connect these units 10, 20 together. Moredetails about the configuration of these first mechanical transmissionmeans will be provided further below.

In reference for example to FIG. 10, the multi-articulated end-effector40 is connected at the distal end of the slave unit 10 whereas thehandle 30 is connected at the distal end of the master unit 20 foroperating the mechanical teleoperated device wherein the amplitude ofthe movements applied on the handle 30 by the surgeon is reproduced, ata predetermined scaled ratio, by end-effector 40 through secondmechanical transmission means 65, 66, 67 (FIG. 9) which also comprisepulley-routed cables, as explained hereafter in more details. Ratiosbetween the slave and the master units 10, 20 can be advantageouslychosen according to the use. For instance, not only 1:1 can be used butalso 2:1, 3:1 etc. in order to increase the precision of thetelemanipulation and filter tremors of the user. Magnification ratioscan also be used such as: 1:2, 1:3, etc.

With reference to FIG. 8, the handle 30 of the teleoperated devicecomprises a first handle link 31 which is connected to one extremity ofthe fourth master link 24 through a first handle joint 32. The axis ofrotation of the first handle link 31 is substantially perpendicular toand intersecting the longitudinal axis θ₁ of the fourth master link 24.The handle 30 further comprises a second and a third L-shaped link 33,34 articulated at one extremity to the first handle link 31 troughrespectively a second and a third handle joint 35, 36 whose axes arecollinear with each other and substantially perpendicular to the axis ofthe first handle joint 32.

Referring more particularly to FIG. 6, this handle 30 further comprisesa holding stick 38 coaxially mounted to the second and third handlejoint 35, 36 and configured to be hold by the palm of the hand and tofreely rotate about its longitudinal axis θ_(i) which is collinear withthe axis of the second and third handle joint 35, 36. The second andthird L-shaped links 33, 34 comprise each at their other extremity anaperture 33 a, 34 a adapted to receive respectively the tips of thethumb and the index fingers.

The end-effector 40 as shown in FIG. 7 is a surgical tool and comprises,in view of FIG. 8, a first tool link 41 which is connected to oneextremity of the fourth slave link 14 through a first tool joint 42. Theaxis of rotation of the first tool link 41 is substantiallyperpendicular to and intersecting the longitudinal axis θ₄ of the fourthslave link 15. In reference to FIG. 7, this surgical tool 40 furthercomprises two blades 43, 44 connected to the first tool link 41 troughrespectively a second and a third tool joint 45, 66 coaxially mounted toeach other. The handle 30 is kinematically connected to the surgicaltool in a manner that the movement applied on the second and thirdhandle link 33, 34 by the tips of the thumb and the index finger arereproduced by the two blades 43, 44.

The surgical tool 40 is interchangeable and can be of several types,such as scissors, scalpels, cutters, needle holders and otheraccessories to be connected to the distal end of salve unit 20. Thesurgical tool which enters the patient's body is bio-compatible and isreusable after sterilization. Disposal surgical tool can also be used.

The movement applied on the handle 30, as shown for example in FIG. 11,forces the movement of the master joints 26, 27, 28, 29 of the masterunit 20 which, by the direct mechanical transmission (FIG. 9) and themechanical constraint means 32, drive the respective movement of theslave joints 16, 17, 18, 19 of the slave unit 10. As a result, themulti-articulated surgical tool 40 connected to the distal end of theslave unit 10 is moved in an equivalent movement of the handle 30 of themaster unit 20. In a more general way, the direct connection betweeneach of the master joints 26, 27, 28, 29 of the master unit 20 with thecorresponding slave joint 16, 17, 18, 19 of the slave unit 10 forceseach of the master links 21, 22, 23, 24 of the master unit 20 to beparallel to the corresponding slave link 11, 12, 13, 14 of the slaveunit 10 independently of the active position of the teleoperated deviceas shown by FIGS. 11 to 15 which comprise each a reference base 110 tobetter illustrate the spatial orientation of the device.

Another key feature of the invention lies on mechanical constraint means32 of the teleoperated device which are configured to constraintmovements of the distal end of the slave unit 10 in correspondence withthe constraints imposed by an incision realized on a patient. Referringto FIG. 10, the mechanical constraint means 32 are configured to ensurethat, when the mechanical teleoperated device is in operation, thefourth master link 24 of the master unit 20 always translates along itslongitudinal axis θ₁ so that the corresponding link 14 of the slave unit10 always translates along a virtual axis θ₄ parallel to thelongitudinal axis θ₁ of this fourth master link 24 in the vicinity ofthe remote manipulation. These constraint means 32 are furtherconfigured to enable the fourth master link 24 of the master unit 20 torotate about its longitudinal axis θ₁, and about a second and a thirdaxis θ₂, θ₃ that are perpendicular to each other. The longitudinal axisθ₁ of the fourth master link 24 and said second and third axes θ₂, θ₃always intersect each other at a stationary single point 32′ (FIGS. 8,10, 16 a and 16 b) independently of the orientation of the fourth masterlink 24. As illustrated by the different active positions of theteleoperated device in FIGS. 11 to 15, this configuration allows thecorresponding link 14 of the slave unit 10 to rotate about itslongitudinal axis θ₄, and about a fifth and a sixth virtual axis θ₅, θ₆that are perpendicular to each other. The longitudinal axis θ₄ of thecorresponding link 14 and the fifth and sixth virtual axes θ₅, θ₆ alwaysintersect each other at a virtual stationary single point 50 (FIGS. 10to 15) in the vicinity of the remote manipulation. During a minimallyinvasive surgical procedure, the virtual stationary point 50 is broughtin coincidence with the surgical incision point, reducing trauma to thepatient and improving cosmetic outcomes of the surgery.

As shown in FIG. 16a , the mechanical constraint means 32 comprise alinear bearing 51 through which the fourth master link 24 of the masterunit 20 translate when the teleoperated device is in operation. Linearbearing 51 is securely mounted inside a casing 55 to ensuresubstantially no relative movement between the liner bearing 51 and thecasing 55. The inner cage of two radial bearings 52 a, 52 b arerotatably mounted on the outer circumference of the linear bearing 51near its extremities to allow the rotation of the master link 25 aboutit own longitudinal axis θ₁. A first and a second rod 56 a, 56 b aremounted transversally through the connecting link 60 of the master unit20. One extremity of both rods 56 a, 56 b is configured to receive theinner cage of respective radial bearings 53, 53 b that are connected toboth side of the casing 55 so that the latter can rotate about the axisθ₂ which intersects the longitudinal axis of the teleoperated surgicaldevice as shown in FIG. 10 about which this device can also rotate andtranslate as explained above.

More generally, the fourth master link 24 of the teleoperated surgicaldevice according to the invention is rotatable about three differentaxes θ₁, θ₂, θ₃ intersecting each other at the stationary single point32′ and can further translate along one of the three axes θ₁, θ₂, θ₃ asshown particularly in FIG. 10. Consequently, the corresponding link 15of the slave unit 10 is rotatable about three different axes θ₄, θ₅, θ₆,which are parallel to the corresponding axis θ₁, θ₂, θ₃, andintersecting each other at the stationary single point 50, and canfurther translate along one of these three different axes θ₄, θ₅, θ₆.

In a variant, the mechanical constraint means 32 of the teleoperateddevice comprises a ball-and-socket or spherical joint as schematicallyshown in FIG. 16b . A through-hole is performed along the diameter ofthe ball-and-socket joint 70 along which the fourth master link 24 isslidably mounted, optionally inside a linear bearing (not shown). Inthis configuration, this fourth master link 24 can translate along itslongitudinal axis θ₁ and can rotate, through the movement of the ball inits socket, about its longitudinal axis θ₁ and about the second andthird axes θ₂, θ₃, which intersect each other in a single pointcoincident with the geometrical center of the ball.

The seven independent degrees of freedom of the teleoperated deviceaccording to this preferred embodiment, as thoroughly describedhereafter, provide the desired dexterity needed to perform complicatedsurgical procedures, such as pulling, cutting and/or suturing tissues.With the aim of being as intuitive as possible, the distal degrees offreedom of both the master and slave units 20, 10 are designed toresemble a simplified human forearm, with an articulated wrist and adistal tool. For example, referring to FIG. 8, the wristprono-supination is rendered possible through the fourth axial joint 19of the slave unit 10 whereas the wrist radial-ulnar deviation isrendered possible through the joint 42 of the distal surgical tool 40.

Mechanical transmissions means are partly in the form of pulley-routedflexible elements configured such that each driven pulley of most degreeof freedom of the slave unit 10 is connected to the equivalent drivingpulley of the master 20 unit, by a single closed cable/tendon looptransmission, as shown in FIG. 17, for the general case of transmittingthe motion from a driving pulley Cm of the master unit 20 to a drivenpulley Cs of the slave unit 10. This closed cable loop transmission canbe composed by a pair of cables, La and Lb, whose both extremities areanchored respectively to the driving and the driven pulley, Cm, Cs toensure that no relative movement between the cable La, Lb and thepulleys Cm, Cs occurs. Both cables La, Lb form together a single closedloop L from one pulley to the other.

The transmission of the movement between each master pulleys of themaster unit 20 and the equivalent slave pulley of the slave unit 10, byusing this kind of mechanical transmission, may bring problems ofkinematic and dynamic coupling between the driven and the drivingpulleys. Furthermore, the adoption of a closed loop cable transmissionrequires that the overall length of the cable route must be keptconstant, for all possible master-slave configurations, independently ofthe motion performed by the driving pulleys of the master unit 20.Therefore, cables must be routed through joint idler pulleys whilemaintaining constant cable length. The basics of the cable routingmethod used is illustrated in FIG. 18 for the general case of havingboth cables La and Lb, composing the closed loop L, being routed througha general joint. The cables La and Lb are wrapped around a set ofpulleys, Im, called the “joint idler pulleys,” which are concentric withthe joint's axis of revolution. To maintain constant cable length of theclosed loop, cables La, Lb must remain in contact with the joint idlerpulleys at all times. In this way, if the joint angle θj is reduced, thelength of the superior segment of La, in contact with the idler pulleyIm will decrease and the inferior segment of Lb will increase, by thesame value, guaranteeing the constant length of the cable closed loop.In order to keep a permanent contact between the cables La and Lb withthe idler pulleys Im, auxiliary pulleys Ap and Ad are added.

Another solution to keep a constant cable length of the closed loopconsists in compensating the length change not at the joint level, inthe same master or slave unit but between the equivalent idler pulleysIm and Is of respective master and slave units as schematically shown inFIG. 19. In this case, both cables La, Lb are passing under Im and Isand, when the joint angle θj, θ′j, is changed, the constant length ofthe closed loop is guaranteed because the increase/reduction of θs iscompensated by the reduction/increase of θm.

Another alternative consists in splitting the single closed loop inseveral closed loops, connecting the equivalent master and slave drivingand driven pulleys by a set of closed loops joining intermediate idlerpulleys as shown in FIG. 20. Cables, belts, chains or other flexibleelements can be used for closed loops.

A solution using rigid elements may also be employed, where thetransmission is mainly based on articulated linkages, which mayguarantee an increased stiffness of the system. FIGS. 21 and 22 show twoalternatives where the motion between two general equivalent master andslave joints is transmitted using a set of four bars systems.

Although introducing a significant backlash, ripple and friction to thesystem, a mechanical transmission using racks and pinions, in the wayshown in FIG. 23, might also be employed in some degrees of freedom.

The transmission of movement between joints may also be made throughconnected rod systems, composed by several rigid transmission elements,articulated between them, sliding over the manipulators links (FIG. 24).

For each degree of freedom of the mechanical teleoperated deviceaccording to the preferred embodiment of the invention, different typesof mechanical transmission can be used resulting in the same functionaloutcome. The mechanical transmission means for each of the eight degreesof freedom (one of them is redundant, resulting in seven non-redundantof degrees of freedom) of the teleoperated device are schematicallyshown from FIG. 25 to FIG. 32.

As shown in FIG. 25, the transmission of motion between the master andslave unit, for the first degree of freedom, is made by the connectionlink 60, whose axis of rotation is perpendicular and intersects the axesof joints 16 and 26. More particularly, with reference to FIG. 10, theconnecting link 60 comprises two radial ball bearings 15 a, 25 a adaptedto receive one or two longitudinal shaft (not shown) of the teleoperateddevice so that said device is rotatable about the longitudinal axisθ₃/θ₆.

The transmission of motion between the master and slave unit for thesecond degree of freedom is shown in FIGS. 10 and 26. The teleoperateddevice comprises a bar 61 pivotally connected at one extremity to thefirst slave link 11 of the slave unit 10 and pivotally connected at theother extremity to the first master link 21 of the master unit 20 toensure that both first slave and master links 11, 21 move parallel toeach other when the teleoperated device is operated.

FIG. 27 shows the transmission of motion between the master and slaveunit for the third degree of freedom. Joints 17, 27 are connected by acable 62 (see also FIG. 9) in a single closed loop configuration whichruns from a driving pulley C1 connected to the second master link 22 andarranged to rotate about the second shaft 27 of the master unit 20 (FIG.10) and passing through a set of guiding pulleys p1, p2, p3, p4 up to adriven pulley C′1, connected to the second slave link 12 arranged torotate about the fifth shaft 17 of the slave unit 10 (FIG. 10) whoseaxis of rotation is coincident with joint 27.

The transmission of motion between the master and slave unit for thefourth degree of freedom is shown in FIG. 28. Joints 18, 28 areconnected by a cable 63 (see also FIG. 9) in a single closed loopconfiguration which runs from the driving pulley, C2 connected to thethird master link 23 (FIG. 8), and arranged to rotate about the thirdshaft 28 of FIG. 10 of the master unit 20 and passing through a set ofguiding pulleys p5, p6, p7, p8, p9, p10 up to the driven pulley C′2,connected to the third slave link 13 (FIG. 8) and arranged to rotateabout the sixth shaft 18 of the slave unit 10 (FIG. 10). Auxiliarypulley A1 is used to guarantee the permanent contact between the cable63 and the set of guiding pulleys guiding pulleys p5, p6, p7, p8, p9,p10.

FIG. 29 shows the transmission of motion between the master and slaveunit for the fifth degree of freedom. Joints 19, 29 are connected by acable 64 (see also FIG. 9) in a single closed loop configuration whichruns from the co-axial joint C3, connected to the fourth master link 24of the of the master unit, and passing through a set of guiding pulleysp11, p12, p13, p14, p15, p16, p17 and p18 up to the co-axial joint C′3,connected to the fourth slave link 24 of the slave unit. Auxiliarypulleys, A2, A3 are used to guarantee the permanent contact between thecable 64 and the set of guiding pulleys p11, p12, p13, p14, p15, p16,p17 and p18.

The transmission of motion between the master and slave unit for thesixth degree of freedom is shown in FIG. 30. Joints 32, 42 are connectedby a cable 65 (see also FIG. 9) in a single closed loop configurationwhich runs from the driving pulley C4, connected to the first handlelink 31 of the handle 30, and passing through a set of guiding pulleysp19, p20, p21, p22, p23, and p24 up to the driven pulley C′4, connectedto the end-effector link 41 of the end-effector 40. Auxiliary pulleys,A4, A5, A6, A7 are used to guarantee the permanent contact between thecable 65 and the set of guiding pulleys p19, p20, p21, p22, p23, andp24.

FIG. 31 shows the transmission of motion between the master and slaveunit for the seventh degree of freedom. Joints 35, 45 are connected by acable 66 (see also FIG. 9) in a single closed loop configuration whichruns from the driving pulley C5, connected to the handle link 33 of thehandle 30, and passing through a set of guiding pulleys p25, p26, p2′27,p28, p29, p30, p31, p32, and p33 up to the driven pulley C′5 connectedto the first blade 43 of the end-effector 40. Auxiliary pulleys, A8, A9,A10, A11, A12, and A13 are used to guarantee the permanent contactbetween the cable 66 and the set of guiding pulleys p25, p26, p27, p28,p29, p30, p31, p32, and p33.

Finally, the transmission of motion between the master and slave unitfor the eight degree of freedom is shown in FIG. 32. Joints 36, 46 areconnected by a cable 67 (see also FIG. 9) in a single closed loopconfiguration which runs from the driving pulley C6, connected to thehandle link 34 of the handle 30, and passing through a set of guidingpulleys p34, p35, p36, p37, p38, p39, p40, p41 and p42 up to the drivenpulley C′6 connected to the second blade 44 of the end-effector 40.Auxiliary pulleys, A14, A15, A16, A17, A18, and A19 are used toguarantee the permanent contact between the cable 67 and the set ofguiding pulleys p34, p35, p36, p37, p38, p39, p40, p41 and p42.

When passing through the co-axial joints 29 and 19, cables are notpassing through pulleys but twisted around the joint axis. However, dueto extensive length of the cables 64, 65 and 66, between driving anddriven pulleys, and the short distance between the cables and the axisof rotation, the resulting stretch of the cables is slight, so that theresulting resistance to rotational motion is almost neglectable. Theresultant misalignment between the cables and the guiding pulleys isalso within reasonable limits, avoiding the cables to jump out of theirpath.

Each one of the cable loops 64, 65 and 66 can also be divided in twocable loops if the distal degrees of freedom of the slave unit aredetachable, 90, from the proximal part of the teleoperated device, asexemplified in FIG. 33. In this way, instead of a single cable loop fromthe driving pulley Ca to the driven pulley Cb which is composed by twocables La, Lb (FIG. 33a ), the motion is transmitted by two cable loops:one from Ca to Cc, loop L, and the other from Cc to Cb, loop L′, asshown in FIG. 33 b.

The kinematic model of the master and slave manipulators may also takedifferent configurations and different number of degrees of freedom,keeping the same principle of working. FIGS. 34 and 35 show some otherpossible kinematic configurations for both the master and slave unit,which may originate different transmission layouts.

In some embodiments, torsion springs 16 a, 17 a, 18 a, 26 a, 27 a, 28 aare mounted on the teleoperated device, as shown in FIG. 36, to connectthe master and slave links with the corresponding master and slavejoints in order to reduce, or eliminate, the effects of the gravity onthe teleoperated device, to increase the haptic transparency of thetelemanipulation. In some embodiments, as shown in FIG. 37,counterweights 16 a, 17 a, 18 a, 26 a, 27 a, 28 a are connected to somelinks of the master and slave units, bringing the total center of massof each slave and master unit to a region close to the point ofintersection 16, 26 between the axes of the first two degrees offreedom.

In some embodiments, the mechanical teleoperated device comprises brakemeans in the four joints of the mechanical constraint 32, allowing thetelemanipulator to be fixed in several positions of its workspace, whenthe surgeon is not holding the handle.

In some embodiments, the mechanical teleoperated device comprises forcesensors capable of measuring the forces exerted on the moving linksand/or position sensors capable of measuring the movement of thedifferent joints, in order to allow a reconstruction of the movement ofthe entire teleoperated device.

Although the mechanical teleoperated device according to the inventionhas been described for performing minimally invasive surgicalprocedures, it may also be used for other forms of endoscopic surgery aswell as open surgery or procedures on MRi environments, by using MRicompatible materials. Fields like ophthalmology, brain surgery,orthopedics and dentistry should also be targets for this invention.

The mechanical teleoperated device according to the invention could alsobe employed for any suitable remote actuated application requiring adexterous manipulation with high stiffness, precision and quality forcefeedback—like assembly manipulation, manipulation in narrow places,manipulation in dangerous or difficult environments, and manipulation incontaminated or clean environments. In this configuration, the surgicaltool is replaced by a suitable multi-articulated holder or gripper.

Moreover, while this invention has been particularly shown and describedwith references to a preferred embodiment thereof, it will be understoodby those skilled in the art that various changes in form and details maybe made therein without departing from the spirit and scope of theinvention as defined by the appended claims. For instance, the secondand third axes θ₂, θ₃ about which the guided master link is rotatableare not necessarily perpendicular to each other provided that thelongitudinal axis θ₁ of the guided master link and these second andthird axes θ₂, θ₃ intersect each other at a stationary single point.

The invention claimed is:
 1. A mechanical teleoperated device for remotemanipulation comprising: at least one mechanical teleoperated deviceusing fully mechanical motion transmission comprising: a slave unithaving a number of slave links interconnected by a plurality of slavejoints; an end-effector connected to a distal end of the slave unit; amaster unit having a corresponding number of master links interconnectedby a plurality of master joints; a handle connected to a distal end ofthe master unit for operating the mechanical teleoperated device; atleast one first mechanical transmission device arranged to kinematicallyconnect the slave unit with the master unit such that movement appliedon each of the plurality of master joints of the master unit isreproduced by a corresponding respective one of the plurality of slavejoints of the slave unit; at least one second mechanical transmissiondevice arranged to kinematically connect the end-effector with thehandle such that movements applied on the handle are reproduced by theend-effector; and mechanical constraint device configured to ensure thatone master link of the master unit is guided along its longitudinal axisso that a corresponding slave link of the slave unit always translatesalong a virtual axis parallel to the longitudinal axis of a guidedmaster link in a vicinity of the remote manipulation when the mechanicalteleoperated device is operated; wherein the mechanical teleoperateddevice is configured to enable the guided master link of the master unitto rotate about its longitudinal axis, and about a second and a thirdaxis, which longitudinal axis of the guided master link and which secondand third axis always intersect each other at a stationary single pointindependently of an orientation of the guided master link to enable thecorresponding slave link of the slave unit to rotate about itslongitudinal axis, and about a fifth and sixth virtual axis which areparallel respectively to the second and third axis; wherein alongitudinal axis of the corresponding slave link and the fifth andsixth virtual axes always intersect each other at aremote-center-of-motion in the vicinity of the remote manipulation; andwherein a kinematic model of a chain formed by the number of slave linksand corresponding respective slave joints of the slave unit is identicalto the kinematic model of the chain formed by the corresponding numberof master links and corresponding respective master joints of the masterunit.
 2. The mechanical teleoperated device according to claim 1,wherein the end-effector comprises a plurality of at least twoend-effector links interconnected by end-effector joints and wherein thehandle comprises a corresponding plurality of at least two correspondinghandle links interconnected by handle joints.
 3. The mechanicalteleoperated device according to claim 2, wherein the kinematic model ofthe chain formed by a plurality of end-effector links and a plurality ofcorresponding end-effector joints of the end-effector is identical tothe kinematic model of the chain formed by a plurality of handle linksand a plurality of corresponding handle joints of the handle.
 4. Themechanical teleoperated device according to claim 2, wherein anamplitude of a movement applied on each handle link of the handle isreproduced by a corresponding end-effector link of the end-effector at afirst predetermined scale ratio which corresponds to a ratio between alength of each end-effector link and a length of the correspondinghandle link.
 5. The mechanical teleoperated device according to claim 1,wherein an amplitude of a movement of each master link of the masterunit, when the mechanical teleoperated device is operated, is reproducedby a corresponding slave link of the slave unit at a secondpredetermined scale ratio which corresponds to a ratio between a lengthof each slave link and a length of each corresponding master link. 6.The mechanical teleoperated device according to claim 1, wherein theslave and master units are connected together by a connecting linkadapted to rotate about its longitudinal axis which is aligned with thestationary single point and the remote-center-of-motion independently ofan orientation of the connecting link.
 7. The mechanical teleoperateddevice according to claim 6, wherein the master unit comprises at leastthree links arranged to form a polygon construction of at least foursides with the connecting link, wherein one of the second and third axesis perpendicular to a plane defined by the polygon construction.
 8. Themechanical teleoperated device according to claim 6, wherein the masterunit comprises a first master link connected to a first master joint atone extremity and extending upwardly and perpendicularly with referenceto the connecting link, when the mechanical teleoperated device is in aneutral position, to be connected to a second master joint at its otherextremity, a second master link connected to the second master joint atone extremity and extending to be connected to a third master joint atits other extremity, a third master link connected to the third masterjoint at one extremity and to a fourth master joint at its otherextremity, wherein one extremity of the guided master link is connectedto the fourth master joint such that the guided master link is axiallyrotatable about its longitudinal axis and extends downwardly across theconnecting link through the mechanical constraint device, the otherextremity of the guided master link being connected to the handle of themechanical teleoperated device.
 9. The mechanical teleoperated deviceaccording to claim 8, wherein the handle of the mechanical teleoperateddevice comprises a first handle link which is connected to one extremityof the guided master link through a first handle joint, wherein an axisof rotation of the first handle link is perpendicular and intersectingto the longitudinal axis of the guided master link, the handle furthercomprising a second and third handle link connected to the first handlelink through respectively a second and third handle joint coaxiallymounted to each other.
 10. The mechanical teleoperated device accordingto claim 9 wherein the slave unit comprises a first slave jointconnected to one extremity of the connecting link, a first slave linkconnected to the first slave joint at one extremity and extendingupwardly and perpendicularly with reference to the connecting link, whenthe teleoperated device is in a neutral position, to be connected to asecond slave joint at its other extremity, a second slave link connectedto the second slave joint at one extremity and extending to be connectedto a third slave joint at its other extremity, a third slave linkconnected to the third slave joint at one extremity and to a fourthslave joint at its other extremity, wherein the fourth slave joint iscoupled with a fourth slave link so that the fourth slave link isaxially rotatable about its longitudinal axis and extends downwardly.11. The mechanical teleoperated device according to claim 10, whereinthe end-effector comprises a first end-effector link which is connectedat one extremity of the fourth slave link through a first end-effectorjoint, the axis of rotation of the first end-effector link beingperpendicular to and intersecting the longitudinal axis of the fourthslave link, wherein the end-effector further comprises a second andthird end effector link or blade connected to the first end-effectorlink through respectively a second and third end-effector jointcoaxially mounted to each other.